NDT & PMI
Give These “Guns” a Try for Your PMI and Alloy Analysis
The Z is the only handheld on the planet that delivers PMI for L grade, straight grade and H grade stainless as well as carbon steels and cast irons. It’s the ONLY laser (LIBS) with high enough precision to do NDT/PMI across all alloy bases. The Z features blistering speed and highly precise alloy analysis. Besides steels and stainless, it excels at aluminum alloys due to its performance on Mg, Si, Li, Be, B and other key alloying elements. The key to the Z? A powerful, high frequency laser, and on-board argon purge.
What’s Hot for the Z?
The world’s only handheld analyzer that delivers carbon content in stainless, steels and cast irons … yes, even L grades.
FAC (Flow-accelerated corrosion)
Need to measure down to 0.03% Cr in carbon steels for FAC?
Alloy material verification for on-shore & off-shore rigs.
Pipeline safety: Fast, in-ditch measurements of carbon and carbon equivalents. Material verification per API 5L, PHMSA “Mega Rule.”
PMI for carbon steels, L, and H grade stainless and nickel alloys. Residuals (Cr, Cu, Ni), including carbon. Carbon and carbon equivalents in welds and materials.
The Pipeline App
The Pipeline Safety App automates the testing procedure for carbon and CE in pipeline steels and welds, to reduce operator error. Designed for the PHMSA “Mega Rule.”
Ask any OES user – LIBS is an OES method, it just uses a pulsed laser rather than a spark source. The key to precise alloy chemistry with OES is argon purge. Argon purge yields 10x or more signal strength and improved detection limits compared to air-burn methods. For carbon, because the 193.1 nm emission is so deep in the UV, the boost with argon is closer to 100x. Without argon, it simply wouldn’t be possible to achieve needed detection limits or measurement precision on C, Si, Cr and other transition or heavy metals, which are critical for reliable NDT/PMI testing. How does the SciAps argon purge work? SciAps delivers portability for argon purge. With our highly efficient Optipurge™ design, the user-replaceable canister in the handle delivers typically 600 tests. Costs are about a penny per test, as argon canisters cost about $6 each. Compare this to OES, where the argon costs are 10-15 cents per test, and that’s with a large, cumbersome argon tank. When not in use, the canister is sealed to the regulator, so no gas is consumed. Don’t need portability? Use our regulator attachment that mates to a larger belt-mounted argon canister or a standard stationary tank typical of spark OES analyzers.
Why the Z for NDT/PMI?
Carbon and Carbon Equivalents
The Z-200 C+ can now analyze carbon content in stainless, steels and cast irons. The Z also calculates carbon equivalent (CE) numbers. The Z is the only handheld analyzer in the world capable of providing carbon and CE measurements. Check out our Carbon ApNote for all the details.
Residual Silicon for In-service Carbon Steel Components
The Z measures silicon down to 0.05% in a 3-second total test time. It’s now accepted by several major refineries for silicon analysis concerned about sulfidic corrosion. In fact, the Z is the only handheld LIBS unit to offer quantitative analysis and achieve acceptance for these demanding applications.
The Best Performance for Aluminum and Magnesium Alloys
LIBS – especially the Z – analyzes aluminum and magnesium alloys with the greatest speed and precision of any handheld technology. If your focus is the most precise and fastest sorting of these types of alloys, then the Z is the only choice.
Flow-accelerated Corrosion (FAC)
If you need to test for FAC, especially in a power plant with onerous X-ray regulations, then the Z is a great choice. We’ve got dozens of users in the power industry, and great references – just contact us. The Z has a Cr LOD of 0.03% in a 3-second test.
The world’s lightest, smallest, fastest, high precision alloy gun. Weighing barely 3 lbs., it’s lightning fast, and can be used all day long without fatigue. More than 90% of all alloys can be identified in 1 second with excellent precision, and the most challenging super-alloys can be identified in 3 seconds. Yes, many “PMI guns” will test alloys. But only the X is built on the Android platform for real-time data exporting anywhere on the planet, with efficient test data input and reporting. If you do PMI, especially at more than one location, you really need to check out the X before you replace your existing analyzer.
What’s Hot for the X?
Fast aluminum alloy sorting
Our new turbo tube and Aluminum App sorts even low Mg materials (0.3%) in 2 seconds.
The X is accepted for low silicon analysis in carbon steels. Measure < 0.1% Si in 5 seconds.
An X for Every Performance and Price Need
Why the X for NDT/PMI?
Size, Speed and Precision
The X is small, lightweight, ergonomically packaged, and offers blistering speed and high precision. The X delivers the fastest, most precise results available with handheld X-ray for stainless, high temp alloys and aluminum alloys. The performance is especially good on the lower atomic number elements Mg, Si, Al, S and P due to our highly optimized X-ray tube and detector design. The results with beam 2 are exceptional, including S and P in stainless, carbon steels and copper alloys, Mg and Si in aluminums, and Si and Al in red metals.
Total Upgradeability – Defy Obsolescence
If you buy a more basic (and lower priced) X model, you can always upgrade your analyzer to a higher performing version by paying the difference in price, plus at most 10% additional. It’s why we call it the 90+ guarantee. You get at least 90% of your original purchase credited, now matter how old your analyzer, provided it’s in working condition.
The ONE BOX exploits the best of X-ray and the best of LIBS via a compact, affordable package of analyzers with shared accessories like batteries, charger and cables. In fact, the ONE BOX delivers optimal performance for virtually every alloy and element for less money than a comparable spark OES system.
New PMI ONE BOX Options
The Carbon-50 Package
Includes the Z-200 C+ for all your carbon testing needs – steels, L grades, etc. Also includes the X-50, our most cost effective XRF analyzer. It uses inexpensive PIN diode technology and is ideal for stainless, high temp alloys like nickels, cobalts, titaniums.
Phosphorus, sulfur, oxygen or nitrogen. Neither the Z-200 C+ nor the X-50 analyze S, P, N or O at low enough levels to be useful for PMI.
The Carbon-200 Package
Includes the Z-200 C+ for all your carbon testing needs – steels, L grades, etc. Also includes the X-200 for excellent performance on low atomic number elements Mg, Al, Si, P and S. The state-of-the-art X-200 handles S and P in alloys, and provides fast, highly precise analysis of stainless, high temp alloys like nickels, cobalts, titaniums. Either the Z or the X-200 may be used for sulfidic corrosion applications.
Oxygen or nitrogen. Neither the Z-200 C+ nor the X-200 analyze N or O at low enough levels to be useful for PMI.
Every test result is stored on the analyzer and
sent via WiFi to one or more online PCs located anywhere in the world.
Share Test Results with Your Phone for Instant Emailing
SciAps apps share test results to mobile phone via Bluetooth automatically. Users can view current or previous test results, and page through them exactly like a camera roll. Results can be emailed as PDF files direct from phone. Currently only available with Android phones. Apple capability coming soon.
Custom Auto Report Generation
Who has time to download data, cut and paste into spreadsheets and documents? Instead create a report template one time, with your company logo, layout, etc. Then download data directly, print (even via WiFi) and done.
Share Data with Wireless or Bluetooth Printers for Instant or Automated Printing
Automatically send test results to WiFi printers, or to Zebra belt-mounted Bluetooth printer. Printers not included with Connectivity package.
Available in 2019
Test results are automatically uploaded to a secure cloud site, and can be viewed, edited and downloaded from browser software.
Available in 2019
You use LIBS for some materials. You use X-ray for others. How about automatically merging the data from both analyzers into a single report? Even a competitor’s XRF!
Frequently Asked Questions
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