Give our X-ray and laser guns a shot for your scrap processing
Meet the best X-ray gun ever made for scrap metal sorting. At 2.75 lbs. it’s the lightest weight analyzer ever created, in a mostly metal frame for ultimate durability and duty cycle. Perfectly balanced and lightning fast – as in 1-2 seconds – you can sort material all day long without fatigue. The narrow, slender form factor accesses the toughest test locations, with the latest 5″ smartphone display for rear viewing of grade, chemistry in all lighting conditions.
The ONLY high precision laser-based gun! The Z features blistering speed and highly precise aluminum analysis, aluminum/silicon bronzes, low alloy steels and Be-coppers. Measures lithium (Li) in alloys directly, as well as beryllium (Be) and boron (B). It also functions exceptionally well on stainless and high temps, just not quite as good as the X. For no radiation hassles, Z-200 with argon purge offers the highest precision and best limits of detection of any handheld LIBS device; Z-50 air-burn is ideal for sorting of common aluminum, titanium, stainless and nickel base alloys.
You will permanently end your aluminum mix-ups if you use the X-550. It’s the only X-ray gun that’s as good on aluminum as it is on high temps, stainless and turnings.
Sort your aluminum alloys in 2 seconds - including those with as little as 0.25% Mg
The great performance you've come to expect on high temps, stainless, red metals, specialty alloys and turnings.
Lowest cost to service in the industry
Tube or detector replacements are less than half the competition. At SciAp, we view service as a loyalty program, not a profit center.
What’s better about the X-550?
Every modern X-ray gun performs well on stainless, high temps and turnings. But other X-ray guns perform poorly on Mg and Si, leading to inaccurate identification of common aluminum alloys – thus expensive mix-ups and downgrades.
The X-550 “Scrapper” delivers high performance to aluminum alloys, without compromising speed and accuracy on other non-ferrous and ferrous alloys. How? Our X-ray tube technology runs at 3x the intensity of the tubes in other X-ray units when measuring aluminum or magnesium alloys. We’ve also optimized the tube/detector geometry especially for these alloys. Therefore the X-550 measures Mg and Si up to 10 times faster than any other X-ray gun, with better precision.
Precise measurements of Mg and Si are critical for highly accurate aluminum alloy testing. There are many Al alloys that only differ by small amounts of Mg or Si. For example, 6063 and 1100; 356 and 357; 3003 and 3005; 5005 and 6022. Mg and Si measurements must be accurate to sort these grades. Measurements must also be FAST, as in 1-2 seconds. No recycler we’ve ever met wants to wait 20 seconds or more for a result.
The result: A huge variety of aluminum alloys can now be precisely sorted by X-ray, because the X-550 measures Mg as low as 0.25% and Si to 0.10% in 2 seconds. This includes the most difficult groups of aluminum alloys noted above such as 3003/3004/3005, 2014/2024, 356 and 357 or 6022 and 5005. These alloys differ by small amounts of Mg or Si and until now could not be reliably sorted by X-ray gun technology.
And you still maintain the performance advantage of X-ray on other alloying metals like Cr, Cu, Zr, Zn, Mn — the strength of X-ray. For example Mn precision is essential to sort within the 3000 series like 3105, 3005 and other similar alloys. The same holds for small differences Cu, Cr and Zr that often differentiates 6000 and 7000 grades. The X-550 delivers high performance on both Mg and Si, as well as transition and heavy metals, so you can permanently end downgrades and mixups.
Got 1100 and 6063 mix-ups?
One of the most common mix-ups we see from recyclers using older X-ray technology are 1100 and 6063. 1100 has 0.05-0.2% Cu, and no Mg. Alloy 6063 has 0-0.1% Cu and 0.45-0.9% Mg. Measuring the Mg in 6063 requires 30 – 60 sec. in most other X-ray guns. Other X-ray guns take an ill-advised shortcut. They are programmed to identify the alloy as 1100 if any copper is detected. However, with so many aluminum alloys being made from recycled scrap rather than virgin ore, the copper content in 6063 has slowly crept up to the 0.1% level. Thus most X-ray guns measure the Cu and call the aluminum alloy 1100 in a few seconds. No user wants to take the 30 seconds or more that’s required by other X-ray guns to see if the Mg is present, thus making the material a 6063 not an 1100. This is one of the most common mix-ups we see day to day. The X-550 measures the Mg in 6063 in 1 second, eliminating this common mix-up forever!
The Best Choice for Scrap Sorting & Alloy Analysis
- The X-550 performs great on turnings, stainless and high-temps, just like other high-performing X-ray guns. No compromises.
- The X-550 outperforms any other X-ray gun on aluminum alloys – check out our Aluminum App! Start sorting your aluminum alloys as fast as your stainless and high temps.
- Service is a loyalty program not a profit center – SciAps service costs are less than half of other X-ray guns, especially for tubes and detectors.
How It Works: The SciAps Aluminum App
The team at SciAps has more than 50 years of experience collectively sorting alloys and designing analyzers to sort alloys. So we threw away the uninspired conventional approach of the other X-ray brands. Instead we asked, what’s the best way to measure aluminum alloys?
If you examine the vast array of aluminum alloys, you realize that if you measure about 10 elements quickly, you can reliably sort 95% or more of them accurately. These elements include Mg, Si, Al, Ti, V, Cr, Mn, Fe, Ni, Cu and Zn. A small number of aluminum alloys also require Zr, Pb, Bi, Sn or Ag. The “conventional” approach to aluminum alloys with X-ray is a “2-beam” test. After a few seconds in the first beam, the old school approach switched to a low voltage, higher current “beam 2” to measure Mg, Al and Si. The problem with this approach is that the X-ray gun isn’t optimized to quickly measure the 10 most important elements for aluminums first. Instead, a “one size fits all” approach for non-ferrous is employed, which required long test times (20 sec or more) to sort common aluminum alloys.
The SciAps Aluminum App – patent pending – takes a fresh approach. Instead we start the test with an optimized X-ray tube setting of low voltage, high current. This setting optimizes performance for the “top 10 elements” Mg, Si, Al, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn that allow practically every aluminum alloy to analyzed in 1-2 seconds.
We then added some “smarts” to the Aluminum App. The on-board library and software determine if a particular material might require an additional beam to also measure Zr, Pb, Bi, Sn and/or Ag. For an example, a 6000 series alloy that meets the specs of a 6061 but also contains lead (Pb). The library logic recognizes this potential mix-up and requires the analyzer to automatically make the 2nd beam test. For a small percentage of materials, the testing time is 3-4 seconds rather than 1-2 seconds.
Need a lower cost, high performance option? Introducing the X-505
The X-505 delivers practically all the performance and ruggedness of the X-550 but at a lower price point. The X-505 utilizes a more standard X-ray tube rather than the high current version in the X-550. That means it still measures the transition and heavy metals (titanium through bismuth) as fast and precisely as the X-550, but the difference is in the low atomic elements Mg, Al, Si, P and S. For these the X-505 takes between 2-3x longer to meet the same precision and limits of detection. For users that don’t require 1-2 second tests on aluminum alloys or ultralow P and S, the X-505 delivers excellent performance in the world’s smallest, lightest XRF.
X-550 and X-505 comparison
Below are several specific examples to illustrate the performance difference between the premium X-550 and work horse X-505 models. The essential point is that if you can tolerate the longer testing times for Mg, Al, Si, P and S, then the X-505 is a perfectly good choice. The ONLY performance difference between the X-550 and the X-505 is the analysis time for the 5 elements Mg, Al, Si, P and S.
|Measure 0.3% Mg in aluminum alloy. Sort 356/357.||2 seconds||7 seconds||X-505 is not equipped standard with Al App.|
|Measure 0.6% Mg in aluminum alloys. Sort 6063/1100.||1 second||4-5 seconds||X-505 is faster than other XRF brands and likely fast enough for many Al sorting areas.|
|Measure phosphorus (P) below 200 ppm (0.02%).||10 second test, two beams.||20 second test, two beams.||Similar performance difference for sulfur (S).|
The Quick Story – The Z – Laser Based Alloy Analysis
SciAps offers two models of the Z for the scrap industry. Common to both models is the industry’s most powerful laser (5-6 mJ/pulse, 50 Hz rep rate), the widest spectrometer range, integrated camera and laser aiming to eliminate “bad burns” and Wifi, Bluetooth, Android platform and the same Global Connectivity features as the X.
Our high performance analyzer. Complete with on-board argon purge for the best precision and lowest detection limits of any handheld LIBS device. It offers precise alloy chemistry and sorts the widest range of alloy grades of any handheld LIBS.
Our basic alloy sorter. Like the other air-burn LIBS units, the Z-50 will sort common alloys, but with the benefit that it won’t require grinding every sample. Yes, you give up some analytical performance but you also eliminate the consumable cost of argon. It’s the least expensive handheld LIBS available, and it’s ideal for basic alloy grade sorting. It features the same powerful laser, rangy spectrometer, camera and WiFi as the Z-200.
Why LIBS Instead of X-ray:
Four reasons to consider a handheld LIBS gun versus X-ray.
You simply don’t want to deal with radiation regulations, badges, and inspections, then get the Z.
Both the Z-200 and Z-50 will sort all your alloys. The Z-200 will sort more alloys, more precisely, because the argon purge provides 10x better precision than air-burn.
A priority is to sort aluminum alloys as precisely and as fast as possible, especially when dealing with grades that differ only by fine chemistry differences.
For example, alloys that differ by small amounts of Mg, which is hard to measure with X-ray. For example sorting 3003, 3004 and 3005 quickly, or 356 and 357. These are a few of many examples.
You must measure the elements Li, Be, B, C, Na, and low concentrations (< 0.2%) of Mg, Al and Si in various alloys.
Handheld X-ray cannot measure Li, Be, B, C, or Na (sodium) at all.
You’ve broken detectors or tubes and you just don’t want to use X-ray anymore, even though SciAps offers the lowest X-ray service costs of any brand.
Good news! The Z has no detectors or tubes to break. Poke away at the aperture, you can’t damage the Quartz blast shield. In fact, except for the laser diode array, the most expensive components to repair on the Z range from $100-$500. The diode array costs $1,200 but they’re virtually impossible to break.